Tube Laser Cutting Services

High-Speed, High-Accuracy Tube Laser Cutting

Design it. We’ll slice it to perfection.

Kinetix FabWorks, we deliver advanced tube laser cutting solutions for round, square, and complex profiles. Using fiber laser systems with CNC precision, we ensure burr-free edges, clean finishes, and repeatable accuracy across stainless steel, carbon steel, aluminum, brass, copper, and titanium. From prototyping to large-scale production, our services guarantee durability, cost-efficiency, and performance for industries such as HVAC, automotive, aerospace, agriculture, and industrial equipment.

Sharp lines. Bold results

Why Tube Laser Cutting Services

Applications demanding repeatable tolerances, burr-free surfaces, and design freedom rely on tube laser cutting. At Kinetix Fabworks, beam shaping, assist gas optimization, and CNC motion control are combined with process monitoring to minimize dross formation and micro-cracking. This integration reduces post-processing requirements, enhances structural performance, and enables cost-efficient production of both prototypes and volume assemblies.

Precision Cutting Dynamics

Precision Cutting Dynamics

 

⚙️ Multi-Axis Control
5-axis kinematic systems allow cutting of compound angles, miters, and intersecting geometries, delivering accuracy in both rotational and translational motion paths.

⚙️ Assist Gas Optimization
High-purity oxygen, nitrogen, or argon streams stabilize the kerf, eject molten material, and influence edge roughness and microstructural quality.

⚙️ Beam Shaping Technology
Adaptive optics refine spot size and energy density, achieving fine kerf widths and enabling smooth penetration across reflective or high-strength alloys.

⚙️ Digital Integration
CAD/CAM workflow links part design directly to machine execution, allowing rapid nesting, simulation, and toolpath verification for material efficiency.

Surface Quality & Validation

Surface Quality & Validation

 

⚙️ Burr-Free Edge Formation
Controlled beam power and pulsed cutting strategies reduce recast layers and eliminate secondary finishing for critical joining applications.

⚙️ Hybrid Processing
Laser cutting is paired with secondary milling or drilling when hybrid tolerances are required, producing ready-to-assemble features with zero distortion.

⚙️ Non-Contact Metrology
Laser scanners and vision systems capture cut profiles in real time, ensuring kerf width, edge straightness, and angular accuracy within microns.

⚙️ Metallurgical Analysis
Cross-sectional evaluation, hardness mapping, and microstructure verification confirm the absence of thermal damage and validate mechanical performance under load

Tube laser cutting is a thermally driven subtractive manufacturing process that employs a focused, coherent, monochromatic light beam (laser) to induce localized melting, vaporization, or chemical ablation of tubular metallic or non-metallic substrates. The process is guided by CNC (computer numerical control) systems, ensuring micron-level precision in linear and angular displacement of both the beam and the workpiece.


Core Principles:

  • Photon-Material Interaction: The laser beam, usually generated from fiber or CO₂ laser sources, delivers concentrated electromagnetic energy (wavelength-specific) onto the tube surface, raising localized temperatures beyond the material’s melting or vaporization threshold.

  • Assist Gas Dynamics: Inert or reactive assist gases (e.g., nitrogen, oxygen, argon) are applied coaxially to expel molten material, stabilize the kerf, and regulate oxidation.

  • Kinematic Control: Multiaxis rotary and linear motion systems orient the tube, enabling complex geometries (slots, perforations, bevels, joints) with repeatable dimensional accuracy.