Advanced Sheet Metal Forming

Metal Bending with CNC Folding & Press Brake Technology

Advanced Sheet Metal Forming

Experience the power of precision with our state-of-the-art CNC Folding and Press Brake solutions. Designed for accuracy, repeatability, and efficiency, our machines handle complex bends and tight tolerances with ease. Whether you’re working with stainless steel, aluminum, or mild steel, we deliver flawless results for components used in construction, automotive, electrical enclosures, and more. Our expert technicians ensure every fold meets your exact specifications—minimizing waste, reducing lead times, and maximizing productivity. From prototypes to large-scale production, trust us to shape your vision into reality.

Leave the metalwork to us. We handle your fabrication challenges with precision and care.

Why CNC Folding & Press Brake Services

Industries requiring dimensional consistency, repeatable bend angles, and structural integrity rely on CNC folding and press brake operations. At Kinetix Fabworks, integrated software interfaces, process simulation, and adaptive load control allow correction for material elasticity, thickness variation, and tool wear. This ensures predictable bending outcomes, reduces trial-and-error setups, and allows both prototyping and high-volume production with minimal waste.

Precision Bending Dynamics

Precision Bending Dynamics

 

⚙️ CNC Folding
Servo-driven folding systems apply controlled torque and motion along the material axis to form complex profiles, multi-bend sequences, and varying radii with minimal distortion.

⚙️ Press Brake Bending
Adaptive hydraulic or servo-electric press brakes deliver precise force application across sheet thicknesses, controlling springback and ensuring repeatable angle accuracy.

⚙️ Incremental & Multi-Stage Bending
Sequential deformation steps allow gradual bending of high-strength or thick materials while minimizing residual stresses and maintaining structural integrity.

⚙️ Material-Specific Process Control
Automated feed, back gauge positioning, and punch selection are adjusted based on material properties such as yield strength, modulus of elasticity, and thickness.

Surface Integrity & Validation

Surface Integrity & Validation

 

⚙️ Die & Punch Optimization
Tool selection, alignment, and calibration reduce marking, scoring, and localized strain, ensuring high-quality surface finish post-bend.

⚙️ Springback Compensation
Real-time CNC feedback and predictive simulation correct deviations caused by material elasticity, ensuring bends remain within tight tolerances.

⚙️ Edge Conditioning & Deburring
Post-bend operations remove burrs, improve edge smoothness, and prevent micro-cracks that could propagate under mechanical stress.

⚙️ Dimensional Verification
Laser measurement systems and optical scanning validate bend angles, radii, and part profiles to meet design specifications and assembly requirements.

High-precision bending of sheet metal and plate components is achieved using CNC-controlled folding and press brake systems. By precisely coordinating punch and die motion with adaptive back gauge positioning, these processes create accurate angles, complex profiles, and consistent bend radii. The non-contact kinematic monitoring and force compensation minimize springback, ensuring the resulting geometry meets stringent industrial and structural specifications for aerospace, automotive, and industrial fabrication.

Laser Cutting Stage:

  • Delivers burr-free edges with narrow kerf widths.

  • Maintains metallurgical stability by minimizing the heat-affected zone.

  • CAD-integrated nesting ensures maximum plate utilization.

CNC Folding & Press Brake Stage:

  • Hydraulic and servo-driven press brakes achieve repeatable bend angles.

  • Compensation systems counteract springback, ensuring exact tolerances.

  • Complex folds, hems, and multi-bend geometries are executed without compromising surface integrity.