machining Services
Swiss machining
A sliding headstock and precision guide bushing allow bar stock to advance with exceptional stability while stationary or rotating tools perform simultaneous operations. This configuration eliminates deflection, maintains geometric integrity, and enables the production of ultra-small, intricate components with sub-micron accuracy. Driven by CAD/CAM data and synchronized through multi-axis control systems, the process supports milling, drilling, and tapping within a single continuous cycle. With capabilities extending up to 12 axes and integrated live tooling, it ensures both complexity and efficiency in part production.
Future Built on Scientific Integration
Micro-Scale Precision
⚙️ Sliding-Headstock Lathes
Support the workpiece close to the cutting zone, minimizing deflection and enabling extremely tight tolerances on long, slender components.
⚙️ Multi-Axis Tooling
Live tooling and simultaneous operations allow drilling, milling, and threading in a single setup for complex geometries.
⚙️ High Aspect-Ratio Components
Capable of producing elongated, micro-diameter parts with consistent concentricity and minimal surface irregularities.
⚙️ Burr-Free Finishing
Optimized cutting parameters and tool engagement reduce burr formation, eliminating post-machining processes for critical features.
Control & Validation
⚙️ Automated Bar Feeding
Continuous, precision feeding ensures uninterrupted production with uniform component dimensions and minimal material scrap.
⚙️ Adaptive Spindle & Tool Monitoring
Real-time monitoring adjusts feed, speed, and torque to maintain surface finish, geometric accuracy, and tool longevity.
⚙️ Metrology & Dimensional Verification
CMM and high-resolution optical scanning validate diameters, threads, and critical micro-features to meet industrial and medical specifications.
⚙️ Material & Surface Analysis
Hardness testing, microstructure inspection, and surface profilometry ensure components meet mechanical performance and fatigue resistance requirements
Swiss Machining
Swiss-style machining, also known as sliding-headstock machining, delivers ultra-precise components with high aspect ratios and minimal burr formation. The material is supported close to the cutting point, reducing deflection and vibration, while multi-axis tooling enables intricate external and internal features. Kinetix Fabworks applies this technology for micro-scale components used in medical devices, electronics, aerospace, and precision instrumentation.
Specialized Services
Precision Cutting
• Laser and orbital cutting for burr-free edges and tight tolerance assembliesComplex Bending
• Advanced simulation and feedback systems ensure repeatable accuracy in high-stress applicationsEnd Forming
• Techniques include expansion, reduction, swaging, and flaring for engineered joining featuresAssembly & Welding
• High-strength TIG, MIG, and robotic welding with microstructural stabilitySurface Engineering
• Passivation, polishing, and coating treatments for corrosion resistance and extended service life
Engineering Dimensions
Geometric Control
• CNC systems regulate bend radii, wall thinning, and neutral axis shifts
• Supports multi-plane configurations without structural compromiseMetallurgical Integrity
• Heat treatments and forming parameters preserve grain structure, toughness, and fatigue resistanceStructural Adaptability
• End forming and welding enable seamless integration into HVAC, automotive, and aerospace systems
• Adapts to complex design geometries
Core scientific advantages include:
Ultra-high tolerance capability for micro-scale components.
Vibration-suppressed cutting dynamics ensuring stability.
Consolidation of multiple machining operations in one setup.
Superior nano-level surface finish quality.
Adaptability across advanced alloys, polymers, and specialty metals.
By merging kinematic precision with digital automation, this process transforms raw material into highly engineered parts for aerospace, medical, electronics, and precision engineering sectors.
Address
Kinetix Fabworks Pvt Ltd.
Okkal Thuruthu.
Ernakulam – 683550.
Kerala, India.
Links
- © Copyright 2025 kinetixfab Pvt Ltd